Sae uscar 21 has tests detectdeficiencies crimptooling geometry, plating quality, strand distribution, cablestrand count. Fakra technical data code 59 applicable standards interface according to iso 208601, saeuscar18 quality tested according to iso 208602 platings outer contact au, ni, sn. Sae uscar 43 shipping caps, torque caps, and body plugs ergonomic design criteria. Statistical data of verifications in temperature at the center of the oven load and oven temperature shall be established to develop the oven profile. Sae uscar 21 must connectorsystem validation entireallowable production crimp height range everycombination acceptable. Uscar2 datasheet, cross reference, circuit and application notes in pdf format. Where there are questions of adherence to this document, such as use of an offtheshelf design, always consult the responsible ergonomics department. Performance specification for cabletoterminal electrical crimps this document comes with our free notification service, good for the life of. Automotive grade coaxial cable performance specification saeuscar30. Saeuscar performance specification for pdf sport blogging is like a sport. Fakra and uscar connecto rs are fully intermateable. Its goal is to further strengthen the technology base of the u. The force to engage the connector to its prelock position shall meet. Connectors shall be uniform in quality and shall be free from burrs, scratches, cracks, voids, chips.
The minimum values associated with this design guide need to be evaluated a. Procedures included within this specification are intended to cover performance testing at all phases of development, production, and field analysis of electrical terminals, connectors, and components that constitute the electrical connection systems in low voltage 0. Specimens must be free of defects that could affect the electrical or, uscar2, 5. Design the secondary lock andor plr with a snap fit positive lock. This document decribes the deign relative to assembly force, and hand clearance guidelines for conventional handplug, mechanical assist and twist lock electrical connectors, as well as. Sae uscar 27 specification for testing gas discharge light source subsystem published by sae on october 1, 2007 this specification is a general level subsystem light source specification that establishes test requirements of a gas discharge light source gdls subsystem for use on passenger vehicles. Performance specification for automotive electrical connector. Refer to sae uscar 12 wiring component design guidelines for additional guidelines. The united states council for automotive research uscar was founded in 1992. Saeuscar 2 20141201 we use cookies to make our website more userfriendly and to continually improve it. Designed for onengine automotive to offroad construction equipment applications, the. Electrical connector assembly ergonomic design criteria uscar25. We use cookies to make our website more userfriendly and to continually improve it. Tec109201 component heat resistance to lead free reflow solderingcondition b saeuscar30 mechanical, environmental, and rf, hf tests.
Performance specification for cabletoterminal electrical crimps this document comes with our free notification service, good for the life of the document. Sae uscar 4012015 sae uscar4012015 lead free solder validation test plan. Sae uscar27 specification for testing gas discharge light source subsystem published by sae on october 1, 2007 this specification is a general level subsystem light source. Where there are questions of adherence to this document, such as use of an offtheshelf design. Sae uscar 22014 sae uscar22014 performance specification for cabletoterminal electrical crimps. This document decribes the deign relative to assembly force, and hand clearance guidelines for conventional handplug, mechanical assist and twist lock electrical connectors, as well as connector position assurances cpas. Saeuscar402015uscar40lead free solder validation test plan customer service. Sae uscar 2 engage the connector halves at a rate not to exceed 50mmmin until a force of 3x the maximum value of a properly mated connector with force being 60n and sae uscar 30, 5. Sae uscar2 rev 4 electrical connector specification. All possible designs and applications could not be anticipated in creating these guidelines. Specification for testing automotive light bulb sockets this document comes with our free notification service, good for the life of the document.
Performance standard for automotive electrical connection systems uscar2. Sae uscar 23 this international standard specifies the dimensions, test methods, and requirements for single core 60 v cables intended for use in road vehicle applications where the nominal system voltage is 60 v dc or 25 v ac. Welcome to, your premiere source for free downloads of government and military standards, specifications, handbooks, and documents. Saeuscar2 revision 4 revised may 2004 performance specification for automotive electrical connector systems warning no electrical connector. Only perform the mateunmate conditioning on a mated pair only once if the pair is used in multiple tests. Refer to saeuscar12 wiring component design guidelines for additional guidelines. All possible designs and applications could not be anticipated in creating these guideline. Performance specification for automotive electrical connector systems. Sae uscar 10 revision 2 2007 2007test for evaluating the torquetension relationship of both external. Scope procedures included within this specification are intended to cover performance testing at all phases of development. Sae uscar381 performance specification for ultrasonically welded wire terminations. Saeuscar 25 revision 1 released in september 2008, titled, electrical connector assembly ergonomic design criteria, sets specifications for the design, assembly force requirements and. Sae uscar2 performance specification for automotive. Uscar15 specification for testing automotive light bulb.
Jul, 2017 sae uscar 2 revision 4 revised may 2004 performance specification for automotive electrical connector systems warning no electrical connector, terminal, or related component may be represented as having met uscar ewcap specifications unless conformance to all applicable requirements of this specification have been verified and documented. This document describes the design relative to assembly force, and hand clearance guidelines for conventional handplug, mechanical assist and twist lock electrical connectors, as well as connector position assurances cpas. Content provider society of automotive engineers sae. Saeuscar45 defines test methods and performance requirements for ultrasonicallywelded. Sae uscar25 ergonomics specification for electrical. Automotive grade coaxial cable performance specification sae uscar 30. Fakra technical data code 59 applicable standards interface according to iso 208601, saeuscar18 quality tested according to iso 208602 platings outer contact au, ni, sn center contact au rosenbergerconnectors fulfill in principle the indicated data of the technical data. Reference saeuscar25 electrical connector assembly ergonomic design criteria for details of the acceptance criteria. Saeuscar 25 revision 1 released in september 2008, titled, electrical connector assembly ergonomic design criteria, sets specifications for the design, assembly force requirements and packaging of conventional handplug, mechanicalassist and twistlock electrical connectors, as well as connector position assurance features and other. Saeuscar 21 must be done in addition to a connector system validation such as saeuscar2 to assure the entire allowable production crimp height range of every combination is acceptable. Technical data contained within this document is intended for reference only for assistance and recommendations on specifications for this.
Sae uscar 2 revision 6 revised 202 performance specification for automotive electrical connector systems 3 1. Grain flow saeuscar8 tensile test for safety belt anchor bolts gm9639p a2la cert. Performance specification for automotive universal serial bus usb connection sae uscar 37. Sae j403, grade 8640 steel has been found to be a suitable material. Performance specification for automotive electrical. Electrical connector assembly ergonomic design criteria. Performance specification for automotive electrical connector systems this document comes with our free notification service, good for the life. Electrical connector assembly ergonomic design criteria provide an injury free workplace for employees by minimizing see section 3. Saeuscar21 has tests detectdeficiencies crimptooling geometry, plating quality, strand distribution, cablestrand count. Documents sold on the ansi standards store are in electronic adobe acrobat pdf. All measurements are noted in millimeters unless otherwise specified. Documents sold on the ansi standards store are in electronic adobe acrobat pdf format, however some iso and iec standards.
Saeuscar 21 has tests that will detect deficiencies in crimp tooling geometry, plating quality, strand distribution, and cable strand count. All possible designs and applications cannot be anticipated in creating these guidelines. All references to temperatures relate to part core temperature and not the indicated oven air temperature. Log in now register now for free advantages of a beuth account. Class 3 requirements and is ideal for sae and isostyle. This document is a supplement to saeuscar 17 and is intended to give recommended usages for one and twoway rf connectors and dimensional requirements for 2way rf connectors. Testing connectorsystem specification also validates what longtermhigh temperature exposure. High voltage connector performance supplement to sae uscar 2. Electrical connector assembly ergonomic design criteria saeuscar29. Sae j417 should be referred to for conversion to other scales.
Find the most uptodate version of sae uscar25 at engineering360. This document describes the design, assembly force, and packaging guidelines for conventional handplug, mechanical assist and twist lock electrical connectors, as well as connector position assurances cpas. Pdf saeuscar12 064u0162a02 dp05e152 105cirxm ewcap pin header right angle footprint uscar delphi 10 pin connectors 40 pin female header delphi connectors header 2x8 16 pin satellite radio. Electrical connector assembly ergonomic design criteria sae uscar 29. Uscar ifi guide for ultrahigh strength externally threaded fasteners november 23, 2015 page 1 of 3. Documents sold on the ansi webstore are in electronic adobe acrobat pdf. Sae uscar 4012015 sae uscar4012015 leadfree solder. Performance specification for automotive electrical connector systems this document comes with our free notification service, good for the life of the document. Saeuscar2 revision 6 revised 202 performance specification for automotive electrical connector systems 3 1.
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